Predictive Manufacturing Optimization
Unify your factory floor. We ingest real-time sensor data and apply advanced ML models to predict downtime before it happens, all within a single, comprehensive platform.
Machine Health & Vibration Analysis
The Lumetras Methodology
We combine massive data ingestion with targeted machine learning to move your operations from reactive to predictive.
1. Unified Data Ingestion
Connect PLCs, SCADA systems, environmental sensors, and legacy equipment into a single, high-throughput data lake.
2. Real-time Processing
Clean, normalize, and analyze thousands of data points per second using our proprietary edge-to-cloud architecture.
3. ML-Driven Prediction
Deploy bespoke models that identify micro-patterns in vibration, temperature, and acoustics to predict failures weeks in advance.
Everything in One Platform
Stop context switching between different OEM tools and isolated dashboards. The Lumetras platform provides a single pane of glass for your entire manufacturing operation.
- Global fleet monitoring across all facilities
- Automated maintenance ticket generation
- Root cause analysis and historical playback
- Custom alert routing via SMS, Email, or Webhook
Intelligent Action
Predictive Maintenance
ML models monitor equipment health 24/7 and alert before failure occurs — cutting unplanned downtime.
Anomaly Detection
Automatically flags unusual patterns in production, energy, or quality data across all factories.
Yield & OEE Forecasting
AI forecasts tomorrow's performance today, giving operations teams time to act proactively.
Natural Language Query
Ask 'How is Factory B doing this week?' and get an instant AI-generated summary — no analyst needed.
Quality Guard
Vision AI and statistical models catch defects at the line, reducing scrap and rework costs.
Cross-Site Benchmarking
AI identifies best-performing lines and recommends their practices to underperforming sites.
Four Layers. One Unified Platform.
IoT Sensors & Edge
Smart sensors + edge devices installed on your shop floor — capturing OEE, energy, temp, pressure in real time.
Industrial Data Platform
Centralised data lake ingesting all plant data. Normalised, timestamped, historian-grade quality that works with your ERP.
Light MES Layer
Production orders, downtime tracking, shift reports and quality checks — without a heavyweight MES rollout.
AI & Insights Layer
Anomaly detection, predictive maintenance, yield forecasting and NLP chat to query your factory data.
Lumen Hug.
Snap it on. Walk away. Know before things break. A wireless motor health sensor that auto-creates tickets the moment it detects an anomaly.
- Magnetic mount — no drilling, no downtime
- Streams vibration, temperature & RPM continuously
- Auto-creates Jira, ServiceNow & Slack tickets on anomaly
- IP67 rated aluminum enclosure for harsh environments